Lumashape: Tool scanning and foam insert platform

A connected system that turns a phone photo of a tool into a precisely cut foam insert.

Visit live project (lumashape.com, opens in a new tab)

Client
Lumashape LLC
Industry
Manufacturing and tool control
Platforms
iOS app, Android app, Web application
What SOLOGEN did
  • Computer vision for contour extraction
  • iOS and Android apps
  • Web layout application
  • Product and interface design

Why it matters

Tool control foam has meant tracing every tool by hand or in CAD. Lumashape removes the tracing, so a shadow board takes minutes and nobody needs to be a draughtsman.

Lumashape is one ecosystem in three parts: a mobile app that scans, a web application that designs, and a fulfilment service that cuts and ships. A shared library sits across all of it, so a tool scanned once can be reused by anyone.

It is used by manufacturing teams, tool control programmes, engineering departments and individual makers.

The challenge

An organised drawer depends on foam cut to the exact outline of each tool. Getting that outline has meant tracing by hand or drawing in CAD: slow, specialist work, repeated by every workshop for the same common tools.

What we built

The mobile app takes a guided photo and extracts an accurately scaled contour, saved to a personal tool inventory with its brand, type and dimensions. The web application arranges those tools into a drawer layout and previews it. From there the layout becomes a cut-ready DXF file for in-house machines, or an order for a professionally cut insert delivered to the door. Scans and finished layouts can be published for others to import.

  • Contour extraction
  • Mobile capture
  • Layout design tool
  • DXF export
  • Order fulfilment
  • Community library

From a photograph to a drawer

  1. Scan your tools

    A guided photo in the mobile app. The contour is captured and saved to the tool inventory.

  2. Build your layout

    Tools from the inventory are arranged and customised in the web application.

  3. Order

    The layout is cut professionally and shipped as a ready-to-use insert, or exported as DXF.

  4. Share with the community

    Scans and layouts are published so other makers can build on them.

The product

App screens and photography as published by Lumashape.

Scan: A pair of pliers framed in the mobile app, ready for its contour to be captured.
ScanA pair of pliers framed in the mobile app, ready for its contour to be captured.
Compare: The original photograph beside the scanned result.
CompareThe original photograph beside the scanned result.
Dimensions: Length and depth entered once, so the pocket is cut to size.
DimensionsLength and depth entered once, so the pocket is cut to size.
Inventory: Every scanned tool, stored with its brand, type and part number.
InventoryEvery scanned tool, stored with its brand, type and part number.
Layout: A finished drawer layout: every tool placed, with finger cut-outs, ready to export or order.
LayoutA finished drawer layout: every tool placed, with finger cut-outs, ready to export or order.
Result: The cut insert in a tool chest, each tool back in its own pocket.
ResultThe cut insert in a tool chest, each tool back in its own pocket.
Cutting: Tool-shaped pockets being machined into the foam.
CuttingTool-shaped pockets being machined into the foam.
Website: The public site, which explains the four steps and links to both app stores.
WebsiteThe public site, which explains the four steps and links to both app stores.

What makes it interesting

It starts and ends in the physical world.

A photograph of a real tool becomes a vector outline. The outline becomes a layout. The layout becomes foam that the same tool drops back into. The computer vision cannot be roughly right, because the next step is a CNC machine.

What is in it

  • Guided tool capture

    The app directs the photograph, then extracts a clean outline from it.

  • Scaled from one measurement

    Enter the tool's overall length and the contour is scaled to match. Depth sets how deep the pocket is cut.

  • Adjust and compare

    Fine-tune the capture and check the scanned outline against the original photo.

  • Tool inventory

    Every scan stored with brand, type and SKU, ready to drop into any layout.

  • Rows and nesting algorithms

    Two automatic arrangements: tidy rows, or a nested layout that packs tools tightly.

  • 3D layout preview

    See the insert as an object before anything is cut.

  • Public tool library

    Import scans and layouts that other people have already made.

  • Cut-ready output

    Download DXF for in-house manufacturing, or submit the layout for production.

What you can check

Live product
lumashape.com
Mobile
Published on the App Store and Google Play
Price to scan and design
Free, as stated by Lumashape

Technology that is publicly visible

  • Next.js
  • iOS
  • Android
  • DXF export

We list what anyone can verify. Results belong to our clients, so we do not publish numbers here that they have not published themselves.

See it live at lumashape.com (opens in a new tab)

How it looks, and why

Engineering blue on white, a plain sans-serif, and the product's own photography: blue foam, cut pockets, tools in drawers.